High-speed braiding machines are widely used in the textile industry, and their operating procedures and skills are crucial to improving production efficiency and product quality. The following will introduce the operation process of the high-speed braiding machine in detail and share some tips.
一、Preparation
Check the equipment: Confirm whether all parts of the high-speed braiding machine are operating normally, ensure that the parts are complete, and perform necessary maintenance.
Adjust parameters: Xuzhou Qixing Machinery Co., Ltd. reasonably sets various parameters of the braiding machine according to production needs and product requirements, such as line speed, weaving density, weaving specifications, etc.
二、Routing operations
Confirmation before wiring: Before wiring, it is necessary to check and confirm whether the connection of the electrical circuit is firm and whether the power supply is stable, and other equipment that needs to be connected should also be checked and prepared.
Wiring process: Carry out wiring according to the diagrams and notes in the equipment manual, connect the electrical lines to the braiding machine, and ensure that each connection interface is correct.
三、Material preparation
Check the raw materials: First check the quality of the raw materials, such as whether the color uniformity is good, whether the material line is neat, etc.
Material pretreatment: Carry out necessary pretreatment work on raw materials as needed, such as soaking, drying, etc.
四、Online operation
Inspection before going online: Make sure there is no debris in the braiding machine, no faults, all parts are smooth, and confirm that each adjustment position is set correctly.
On-line process: Introduce the prepared raw material thread into the braiding machine through the corresponding thread inlet channel, and perform appropriate pressure adjustment and positioning settings. Note that the lead direction of the wire should be consistent with the wiring direction inside the device.
五、Knitting operation
Start the machine: Start the braiding machine according to the operating instructions in the equipment manual.
Adjust parameters: According to the actual situation and product requirements, adjust the relevant parameters of the braiding machine in a timely manner. Such as line speed, weaving density, weaving specifications, etc.
Monitor operation: During the operation of the braiding machine, the weaving quality and working status should be frequently observed and checked to ensure stable operation and high production efficiency.
Troubleshooting: Once an equipment fault is discovered, shut down the machine promptly and make necessary repairs and adjustments.
六、Product Disposal
Shutdown: When it is necessary to stop the braiding machine, first stop the machine to the idle state, then gradually reduce the speed, and then stop it completely.
Product removal: Take the finished woven product out of the machine and perform the necessary sorting and inspection.
Packaging storage: Pack the products in accordance with regulations and then store them in designated areas.
Tips on operating high-speed braiding machines:
Equipment maintenance: Regularly maintain and maintain equipment, and pay attention to timely replacement of worn parts to ensure the stability and life of the equipment.
Parameter adjustment: Reasonably adjust the relevant parameters of the braiding machine according to product requirements and actual production conditions to achieve better production results.
Troubleshooting: Be familiar with common equipment faults and treatment methods to improve the efficiency of troubleshooting and processing.
Operating specifications: Operate strictly in accordance with the operating specifications to avoid equipment failure and product quality problems caused by operating errors.
Skill development: Strengthen training and learning on the operation of high-speed knitting machines, improve the skill level of operators, and reduce the occurrence of operating errors and production accidents.
Quality control: Strengthen the quality control of woven products, and equip appropriate quality inspection personnel and related equipment to ensure that product quality meets standard requirements.
In short, the operating procedures of high-speed braiding machines need to be strictly followed and operated, and certain skills must be mastered. Only through efficient operating procedures and flexible application of skills can the efficient production of high-speed braiding machines and the production of high-quality products be achieved.
