A high-speed braiding machine is a very important piece of machinery and equipment in the modern textile industry. Its use can improve production efficiency and reduce costs. However, there are also some dangers in operating high-speed braiding machines, which if used improperly may lead to machine failure and safety accidents. Therefore, it is very important to use high-speed braiding machines rationally. Below, this article will introduce in detail how to use the high-speed braiding machine correctly from four aspects: preparation before operation, machine settings, precautions during operation, and daily maintenance.
一、Preparation before operation
Before operating the high-speed braiding machine, relevant preparations need to be carried out to ensure safe and smooth operation. Mainly include the following points:
1. Familiar with the operating manual
Before using the high-speed braiding machine, you need to read the operation manual in detail to understand the structure, performance, maintenance methods, and precautions of the machine. Only by deeply understanding the performance and characteristics of the machine can we better operate and maintain the high-speed braiding machine.
2. Check electrical equipment
Before using the high-speed braiding machine, you need to check whether the electrical equipment is normal. Check whether the power plug is stable, whether the various insurances on the distribution box are intact, and whether there is water or debris on the base.
3. Check the machine
Check whether the various parts of the machine are intact, such as the knitting head, transmission system, and control panel. Check for broken or loose parts, corrosion, deformation, etc. Only by ensuring the quality and integrity of the machine itself can the high-speed braiding machine be used more safely and smoothly.
二、Machine settings
When setting up the machine, Xuzhou Qixing Machinery Co., Ltd. pointed out that different adjustments need to be made according to different textiles to obtain better weaving effects. It can be set from the following three aspects:
1. Adjust weaving speed
Depending on the fabric, different weaving speeds need to be adjusted. Generally speaking, the greater the density of the fabric, the slower the weaving speed; and the smaller the density of the fabric, the faster the weaving speed. It needs to be adjusted according to the actual situation to obtain a better weaving effect.
2. Choose the right needle plate and weaving beam
The types and specifications of needle plates and weaving beams also need to be selected according to different fabrics. There are usually three types of needle plates: flat needle plates, open needle plates, and ring needle plates. The weaving beam needs to be selected according to the thickness of the fabric. Choosing the appropriate needle plate and weaving beam can effectively improve weaving efficiency and fabric quality.
3. Adjust the rocker angle
The rocker angle will affect the weaving efficiency of the high-speed braiding machine and the quality of the fabric. Generally speaking, the greater the rocker angle, the denser the fabric, but the weaving speed will be slower. Therefore, it needs to be adjusted according to factors such as the thickness, material, and requirements of the fabric.
三、Precautions during operation
When operating a high-speed braiding machine, you need to pay attention to the following points:
1. Keep the machine running stably
When the high-speed braiding machine is running, it needs to be stable. When weaving, you need to follow the normal processes and steps and not change them at will to avoid quality problems.
2. Keep the machine clean
Keeping the machine clean can effectively ensure the normal operation of the machine and the quality of weaving. Therefore, machine components need to be cleaned and organized regularly, and special attention needs to be paid to cleaning the fabric residue on the weaving head and ear plates.
3. Be safe
When operating a high-speed braiding machine, you need to pay attention to safety. Especially when replacing the needle plate and weaving beam, it is necessary to turn off the power and cut off the power supply. At the same time, caution is also required when replacing and adjusting machine parts to avoid safety accidents.
四、Routine maintenance
For high-speed braiding machines, routine maintenance is very important. The machine needs regular maintenance, such as replacing some parts, cleaning some parts, etc. When performing equipment maintenance, it is necessary to implement the maintenance cycle and maintenance method of each component.
1. Cleaning and lubrication
Cleaning and lubrication are important parts of routine maintenance. Regular cleaning and lubrication of parts can maximize the service life of each component and maintain machine performance in a better state, thus improving production efficiency.
2. Replacement parts
Worn or damaged parts, such as rockers, transmission gears, etc., need to be replaced in time to avoid affecting the production schedule due to damage to machine parts.
3. Reinforcement and inspection of machines
Reinforcement and inspection should be carried out, such as regular inspection of the machine’s base, various screws, power cords, etc., and regular reinforcement and tightening of relevant parts to ensure the stability and safety of the entire machine.
To sum up, the high-speed braiding machine is a very important piece of equipment, and its correct use can improve production efficiency and reduce costs. When using it, it is necessary to prepare before operation, set up the machine reasonably, and pay attention to safety and daily maintenance. Only in this way can the high-speed braiding machine be better used and the production tasks better completed.