The shuttleless machine is a commonly used weaving equipment. Its working principle is relatively simple. It uses a computer control system to quickly move various thread ends up and down through the fabric to complete the weaving process.
The working principle of shuttleless machines
The main components of a shuttleless machine include a computer control system, needle bars, weaving body, various thread ends, etc. The computer control system is the core part of the entire machine. It can accurately control each part of the machine according to the set program. action.
Before formal work, various thread ends need to be threaded and sorted, and then the electronic control system controls the movement of the needle bar to move the thread ends up and down through the fabric from various positions to complete the entire weaving process. The weaving speed of shuttleless machines is very fast and can reach thousands of weaving times per minute, which greatly improves production efficiency.
Shuttleless machine maintenance methods
Although the shuttleless machine operates very quickly, daily maintenance work is also required to ensure that the machine is always in good operating condition. Xuzhou Qixing Machinery Co., Ltd. below introduces some maintenance methods for shuttleless machines:
Pay attention to coordination with the surrounding environment
When the shuttleless machine is working, it will continuously produce friction, wear, and heat of electronic components. Therefore, when placing and using it, you should try to avoid being close to fire sources, acidic or corrosive chemicals, and other harmful substances.
Clean the machine regularly
A lot of dust, fabric debris, and other substances will accumulate on the shuttleless machine. If the accumulation is not cleaned for a long time, it will affect the operation of the machine and may cause electrical problems such as short circuits. Therefore, the machine needs to be cleaned regularly before operation.
Maintain machine lubrication system
Insufficient lubrication of the machine system will cause damage and wear to the machine, which will seriously reduce the working efficiency of the machine and increase the maintenance cost of the machine. Therefore, it is necessary to regularly check whether the machine lubrication system is working properly and replace the lubricant in time.
Maintain motors, appliances, and cable systems
Motors and electrical appliances are often complex, vulnerable parts of shuttle machines and therefore require regular inspection and maintenance. At the same time, the cable system also needs to be checked regularly to avoid potential safety hazards caused by aging and damage to wires.
Perform regular maintenance on the machine
The shuttleless machine is one of the important production equipment. It needs to be maintained regularly in daily work, including checking whether the screws and fasteners on the machine are loose, replacing damaged parts, etc. Only with regular care and maintenance can the machine always remain in good working condition.
In short, only long-term effective care and maintenance can ensure the stable operation of shuttleless machines, improve production efficiency and product quality, and reduce production losses caused by machine failures. The maintenance of shuttleless machines needs to be carried out in an orderly manner in detail.