High-speed braiding machines play an important role in the production process, and maintenance is an essential skill to ensure the normal operation of the machine and extend its life. The following will introduce the maintenance tips for high-speed braiding machines from three aspects: handling of common problems, daily maintenance, and precautions.
一、Handling common problems
The quality of knitted products has declined: first, check whether the power supply voltage of the braiding machine is normal and ensure that it matches the voltage required by the equipment; secondly, check whether the fabric requirements of the braiding machine are correct, such as whether the needle comb, comb teeth, and braiding machine hooks are seriously worn. If necessary, replace it in time.
The equipment is noisy: Check whether there are any abnormalities in the mechanical transmission part of the equipment, such as whether the belt is loose, whether the gear transmission is well coordinated, etc., and repair it in time if necessary.
Frequent equipment failures: During the production process, if frequent equipment shutdowns are found, the lubrication of each part of the equipment must be checked in a timely manner, and lubrication maintenance must be done to ensure the normal operation of the equipment.
The device temperature is too high: Regularly check the cooling system of the device to ensure that the fan is working properly to prevent the device from overheating.
二、Routine maintenance
Cleaning equipment regularly: Cleaning equipment is an important part of maintaining the normal working condition of the equipment. The braiding machine should be cleaned externally and internally regularly to ensure that the equipment is free of dust, debris, etc.
Cooling system maintenance: Regularly check whether the cooling system of the equipment is working properly to ensure that the equipment’s operating temperature is normal and avoid overheating damage.
Lubrication maintenance: Lubricate all parts of the equipment in a timely manner to ensure that the friction parts of the equipment are always well lubricated and reduce wear and damage. Troubleshooting and repair: When equipment fails, the cause of the failure must be found in time and repaired. At the same time, the fault situation should be recorded and corresponding preventive measures should be formulated according to the fault situation.
三、Precautions
Pay attention to safe operation: When performing maintenance work, pay attention to the safe operation of the equipment to avoid accidents. Wear suitable protective equipment and ensure that the equipment is shut down.
Operating specifications: The equipment must be operated according to the operating specifications of the equipment, and the parameters of the equipment must not be adjusted randomly to avoid equipment damage or quality problems.
Maintenance records: Maintenance records must be established to record the specific matters of each maintenance, including time, maintenance content, maintenance personnel, etc., for traceability and reference.
Training operators: Provide training to operators to improve their operational understanding and skills in equipment maintenance, so as to improve equipment usage efficiency and extend equipment life.
To sum up, the maintenance tips for high-speed knitting machines include the handling of common problems, daily maintenance, and precautions. Only by regularly cleaning, lubricating, and inspecting equipment, and mastering correct operation and safe operating practices, can we ensure the normal operation of the equipment, extend the life of the equipment, and maximize production efficiency.